If tweeters are better suited to highs, small speakers to mids and large woofers to bass, why don’t we have an array of ten say ten or twenty gradually increasing speakers from tiny tweets to ENORMOUS woofers, each with a unique crossover at a specific frequency they perform best at?
We really seem to have settled on three sizes. Tweets, miss, and subs. Why is that the case?
Surely more speakers handling less varied frequencies means a better response, right?
The reason is to do with physics and the engineering of drivers. To reproduce low frequencies at standard levels in a room a driver needs to be large to displace enough air. For high fidelity in the home this tends to be around 10-12" or several smaller drivers. As the frequency rises the cone is going to cease moving as one and start resonating which degrades sound quality. A driver can typically cover a frequency range of about a decade with a flat response between a low frequency roll-off in output due to being too small and a high frequency degradation due to being too big and the cone, surround and suspension resonating. In order for the resonances to start at a higher frequency the cone needs to be smaller. Fortunately at higher frequencies physics requires less air to be displaced to be equally as loud as low frequencies. So a smaller driver that doesn’t reproduce the low frequencies enables us to cover another decade at higher frequency.
This leads to a high sound quality speaker requiring around 3 driver sizes to cover the 3 decades from 20-20kHz. Other details to do with overlapping crossover regions, smooth radiation patterns, controlling room modes at low frequencies leads to the optimum being more like 4 in the form of subs distributed around the room for the lowest couple of octaves and 3 way mains.
Having said that a small and modestly priced 2 way with 6.5" midwoofer and 1" tweeter can often do a pretty good job. It won’t play loud enough cleanly, go deep enough cleanly and will have some audible degradation due to resonances but often not to an intrusive extent.